Restorative Genius
A young military airplane craftsman makes his mark.
- By Bettina Haymann Chavanne
- Air & Space magazine, July 2007
(Page 2 of 3)
A & S: Did you learn anything particularly interesting about the P-40K during the restoration process?
Hokuf: This was the first World War II-era aircraft I worked on. I think the thing that struck me at first, and probably always will, is the effort that was put into building these airplanes. Just the manufacturing part of it. Rosie the Riveter. You can imagine…people just basically off the street were brought in to work at an airplane plant. They were putting things together they had no idea about…I’ve heard stories like, “I built the trim tab on the elevator for the [Lockheed] P-38 [Lightning] and I never saw what the [completed] airplane looked like.” They just had one very specific job. It was a phenomenal effort that was poured into [the manufacturing process]. World War II was about five years long. Five years today, for us working on these airplanes, feels like it goes by in a flash. To think that they designed, put into production, and then built 10,000 of them in that amount of time is really just amazing. And then they learned how to fly and operate them.
I have six people working for me now, so I think about the organization of all that as well. You have to get people to know and understand what they’re doing. You’re teaching and keeping them busy on projects. You think back to those days when they taught hundreds of thousands of people to build planes.
Looking through original drawings here, we see, for example, a pilot’s seat with such-and-such office furniture company printed on it. Everything, everyone, was for the war effort. Today is so different. Society is so independent. With today’s society, I don’t know if we could do what we did back then.
A & S: Are there any other warbirds you’re interested in restoring in the future?
Hokuf: After working on the P-51 and being part of that project (Ron is having another shop restore it and I’m managing the process), and now with the P-38…those are neat planes. I would love to restore a [Republic] P-47 [Thunderbolt]. The list goes on. Every airplane is interesting. For me, warbirds are awesome, but I like every part of aviation. It’s still fun to help someone fly an ultralight. I own a [Aeronca] Champ myself.
A & S: Are you now the P-40 specialist? How many other P-40s do you think are out there to restore, and would you be able to undertake a rescue and restoration operation by yourself? Would you partner with a team or particular person?
Hokuf: I’d say I’m known as a P-40 specialist. That’s kind of what we want and what we try to do. We’re still learning. I can’t say we’re the first to do this, but maybe the first on such a large scale.
Our whole business plan is to own the projects outright. So what we’ll do is take a project, build and restore it here, and then put it up for sale when it’s ready to fly. Most shops take on a restoration, do a few different airplanes at a time, and not really specialize. And then they’ll bill the aircraft owner for the work they do. But it’s a two- to five-year process, and when you’re billing someone about $30,000 per month for five years, that’s a challenge. It’s hard on the owner, and sometimes halfway through they’ll say they’re burnt out and lost interest, so the project will end up getting sold. Projects like that tend to end up on the back burner. That’s not good for the shop and it’s not good for warbirds on the whole. They’re just not getting restored like they should be. The other issue is that sometimes an owner will arrive and try to tell the shop how to perform the restoration. And there are very few guys who know exactly how a plane should be built. They think they do, but they really don’t.
I kept the originality of the airplane and I do it correctly. I think that’s actually going to help the sale, because if you build a plane that’s totally stock, you generate hype and that adds to the value. We hope to have a plane ready to sell and then have several people interested in buying it. We’re also producing parts as well as selling airplanes. We do it production style. If there’s one part that we need and I’ve already had a few other guys ask for that part, we’ll make ten of them. Once you build the tooling and do the research, that’s where the time investment is. If you can make one correctly, the rest are pretty much free. That spreads out the cost. That’s making parts cheaper for us and for other people. And when you produce the part exactly the way the factory did originally, you have the original part. That’s what makes it a good restoration.
I tell the guys it’s kind of like a big puzzle. You could [use other parts], but that’s like taking a puzzle and jamming the wrong piece in to make it fit. You start building other puzzle pieces off the wrong one and that’s when your problems multiply. It’s easier, and some will disagree with me, to reproduce and make the part exactly the way it originally was rather than try to come up with a modern part. That’s where the arguments come in—is it really an original plane if you drill all the rivets out and re-make the parts? I think it’s fun to do things like put original stamping and marking on parts and to match paints.
That’s something we’re losing—there’s a place for flying airplanes and a place for airplanes in museums. People that argue those two sides of the coin—we’re trying to do a good job of documenting when we take something apart, and if there’s an original decal, we take photos and catalog it before we clean up the part. We try to preserve it. That’s where those original things are lost. Unfortunately, many of the planes restored since 10 years ago to just before the war, the original details weren’t very important. For us it’s exciting to find the original parts and uncover the mysteries.
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Comments (3)
Very interesting story I still have not looked at all the rest of the pages. I was also interested in Charles Lindberg and Pappy Boyington's book about the Black Sheep Squadron and tried to watch most of his movies.
My Dad Syvert Rodi got me interested in flying when I was about 10 years old or less riding with him to the airport while he took his flight training and then finally bought his own Piper J-3 Cub. The first one he smashed up trying to avoid hitting the powerline while taking off on an unknown field. The 2nd J-3 is a 1946 model with the metal spar in which I had restored at Madison,MN. And now plan on selling it as I hardly ever fly it anymore.
I ended up getting all my rateings on the GI bill then ended up flying as a flight instructor at Kundert Aviation in Fargo, N.D. in 1966 then was hired to be co-pilot on Shultz & Lindsey Lear Jet so flew that for two years before they sold it. I really enjoyed flying at 41,000 feet most of the time. My Dad passed away in 1996 at 94 & half years old and he took off and landed at Starbuck,MN. that 4th of JUly weekend by himself while I was with him so he really enjoyed flying and Charles Lindberg was the one to get him interested also and always watched the Black Sheep Squadron.
Sherlen Rodi
Spicer, MN. 56288
Posted by Sherlen Rodi on May 6,2008 | 04:48 PM
Wow this is an awsome story. The cool thing about it is that Im from Marsall, MN and Graduated at Lake Area Techs Aviation Maintenance program With an A&P license 2 weeks ago and we have a pitcure at the hanger with Ron Fagen and Gary Beck with their world war II aircrafts. My graduating class got to see their operation in Wapaton, ND. Everytime I drive to Granite Falls I look over and see Ron's Hanger dreaming someday to work their. Thanks for the Story Erik and A&S.
PS.(Ron) Ever looking for a A&P Mechanic Im your guy (507)-828-0175
Posted by Matthew Maertens on May 26,2009 | 01:22 PM
Erik & Sarah: Thanks for locating your aviation restoration business in Bemidji, Mn. It has put Bemidji on the map as far as the War Bird restoration is concerned. I now winter in southern Ca. and there is a lot of interest in restoration of World War 2 aircraft here. I am planning on visiting the Planes of Fame Museum in Chino, Ca. in the future. I also had the opportunity to take ride in a North American T-6 Texan and fly the aircraft for a short time.Keep up the great work.
Gary
P.S. Say hello to your folks and Shawn.
Posted by Gary Breitag on January 25,2013 | 01:01 PM