Joe Tanner works outside the International Space Station during the STS-115 mission. Joe Tanner works outside the International Space Station during the STS-115 mission.
(NASA)

Tools of the (Astronaut) Trade

What you'll need to assemble your own space station.

  • By Joe Pappalardo
  • airspacemag.com, March 01, 2007

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Joe Tanner works outside the International Space Station during the STS-115 mission.

Tools of the (Astronaut) Trade

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    Last September space shuttle Atlantis carried Joe Tanner and five other astronauts to the International Space Station to install two 17-ton truss segments, the first large sections added to the orbiting facility in nearly four years (see "How Things Work" in the Feb/March 2007 issue of Air & Space). Tanner’s spacewalk was going smoothly when he discovered a potential showstopper: a worn bolt starting to become stripped of its threads. Tenaciously, the astronaut worked the bolt with his pistol-grip hand drill until it came free, enabling him to attach the new 45-foot section to the station’s truss. “It stressed me out,” Tanner says. “If anything would have gone wrong with that bolt, the mission would be over.” It just goes to show that a lot depends on the equipment astronauts carry with them on a spacewalk.

    The gadgets need to be specially designed for use in space—hardened against the vacuum, resistant to extreme temperatures, and easy to use while wearing gloves. Below are a few of the tools used to construct the International Space Station, one of the most challenging feats of engineering ever attempted.

    1. Pistol-Grip Tool
    The main tool used by spacewalkers is this 21st century hand-drill, built by Swales Aerospace Inc. Designed for use in the thick-gloved hands of spacewalkers, it features a pistol-style handle and large information screen. Astronauts can program the speed and torque, and the settings show up on the screen. The torque can range from less than 1 to 38 foot-pounds of force, and the drill can run at anywhere between 5 and 60 rotations per minute. According to NASA, this is the first hand-held electronic power tool to include all the features of a cabinet-mounted tool, courtesy of the configurable design.

    A rechargeable battery slots into the handle like the clip of a handgun. Its metal hydride batteries can hold more charge at extreme temperatures—perfect for the cycles of shadow and sunlight the station experiences in orbit. The body is made of a durable, glass-infused plastic called Lexan. But you won’t see it; the whole thing is covered with aluminum tape for durability. NASA began developing the requirements for the three-pound tool in 1993 to make repairing the Hubble Space Telescope easier. It was first used in space in 1997. Engineers are not eager to design another one—the pistol-grip tool is modular so improvements can be added later.

    2. Robot Crane
    The Canadian government chipped in $1.1 billion to develop a jointed construction crane that astronauts use to position themselves and large pieces of equipment during ISS construction. The Mobile Servicing System, better known as Canadarm 2, is a larger version of the space shuttle’s long robot arm, and its reach is eight feet longer. The space station arm was developed to move objects of more than 200,000 pounds. Or it can delicately move suited astronauts, plucking them up from the airlock and transferring them to designated work areas and back again, like a mother cat relocating kittens. The arm moves along a track built into the truss. Inside the station, astronauts use closed-circuit TV to guide the crane. Unlike the shuttle arm, Canadarm 2 has force sensors to provide an artificial sense of “touch” and an automatic collision avoidance system.

    3. Trace Gas Analyzer
    Leaks of fluid or gas from the space station during construction can be a big deal. For example, when spacewalking astronauts connected the Destiny laboratory module to the ISS in 2001, a plume of ammonia was spotted jetting from the hose lines they had just installed. The hazardous coolant was seeping from the fittings that connected the lines. What if the leak had been too small to spot? Oceaneering Space Systems of Houston and NASA’s Jet Propulsion Laboratory developed an answer—the world’s smallest high-performance mass spectrometer. The analyzer is about two inches long, part of a larger unit that weighs about five pounds. The shoebox-sized system is placed on an astronaut’s chest so it can easily be pointed at areas of interest. It can also detect leaking water, seeping rocket fuel, or escaping oxygen.

    4. Safety Tethers
    This is not a terribly exciting piece of equipment, unless it keeps a spacewalker from becoming orbiting space junk. While working outside, every astronaut is attached at the waist with a 25-foot tether made of heat-resistant webbing. The tether attaches to handrails built into the station’s truss. The system also includes a cable that can reel out as needed. Maximum load is 878 pounds—enough to include the astronaut plus equipment stowed in a toolbox, which NASA wonks call an “extravehicular mobility unit.”

    Other tethers serve as toolbelts. Without these short tethers, equipment would zip away into space, where they would risk collision with the station or shuttle. Self-closing trash bags are also available for stowing extra bolts.

    Last September space shuttle Atlantis carried Joe Tanner and five other astronauts to the International Space Station to install two 17-ton truss segments, the first large sections added to the orbiting facility in nearly four years (see "How Things Work" in the Feb/March 2007 issue of Air & Space). Tanner’s spacewalk was going smoothly when he discovered a potential showstopper: a worn bolt starting to become stripped of its threads. Tenaciously, the astronaut worked the bolt with his pistol-grip hand drill until it came free, enabling him to attach the new 45-foot section to the station’s truss. “It stressed me out,” Tanner says. “If anything would have gone wrong with that bolt, the mission would be over.” It just goes to show that a lot depends on the equipment astronauts carry with them on a spacewalk.

    The gadgets need to be specially designed for use in space—hardened against the vacuum, resistant to extreme temperatures, and easy to use while wearing gloves. Below are a few of the tools used to construct the International Space Station, one of the most challenging feats of engineering ever attempted.

    1. Pistol-Grip Tool
    The main tool used by spacewalkers is this 21st century hand-drill, built by Swales Aerospace Inc. Designed for use in the thick-gloved hands of spacewalkers, it features a pistol-style handle and large information screen. Astronauts can program the speed and torque, and the settings show up on the screen. The torque can range from less than 1 to 38 foot-pounds of force, and the drill can run at anywhere between 5 and 60 rotations per minute. According to NASA, this is the first hand-held electronic power tool to include all the features of a cabinet-mounted tool, courtesy of the configurable design.

    A rechargeable battery slots into the handle like the clip of a handgun. Its metal hydride batteries can hold more charge at extreme temperatures—perfect for the cycles of shadow and sunlight the station experiences in orbit. The body is made of a durable, glass-infused plastic called Lexan. But you won’t see it; the whole thing is covered with aluminum tape for durability. NASA began developing the requirements for the three-pound tool in 1993 to make repairing the Hubble Space Telescope easier. It was first used in space in 1997. Engineers are not eager to design another one—the pistol-grip tool is modular so improvements can be added later.

    2. Robot Crane
    The Canadian government chipped in $1.1 billion to develop a jointed construction crane that astronauts use to position themselves and large pieces of equipment during ISS construction. The Mobile Servicing System, better known as Canadarm 2, is a larger version of the space shuttle’s long robot arm, and its reach is eight feet longer. The space station arm was developed to move objects of more than 200,000 pounds. Or it can delicately move suited astronauts, plucking them up from the airlock and transferring them to designated work areas and back again, like a mother cat relocating kittens. The arm moves along a track built into the truss. Inside the station, astronauts use closed-circuit TV to guide the crane. Unlike the shuttle arm, Canadarm 2 has force sensors to provide an artificial sense of “touch” and an automatic collision avoidance system.

    3. Trace Gas Analyzer
    Leaks of fluid or gas from the space station during construction can be a big deal. For example, when spacewalking astronauts connected the Destiny laboratory module to the ISS in 2001, a plume of ammonia was spotted jetting from the hose lines they had just installed. The hazardous coolant was seeping from the fittings that connected the lines. What if the leak had been too small to spot? Oceaneering Space Systems of Houston and NASA’s Jet Propulsion Laboratory developed an answer—the world’s smallest high-performance mass spectrometer. The analyzer is about two inches long, part of a larger unit that weighs about five pounds. The shoebox-sized system is placed on an astronaut’s chest so it can easily be pointed at areas of interest. It can also detect leaking water, seeping rocket fuel, or escaping oxygen.

    4. Safety Tethers
    This is not a terribly exciting piece of equipment, unless it keeps a spacewalker from becoming orbiting space junk. While working outside, every astronaut is attached at the waist with a 25-foot tether made of heat-resistant webbing. The tether attaches to handrails built into the station’s truss. The system also includes a cable that can reel out as needed. Maximum load is 878 pounds—enough to include the astronaut plus equipment stowed in a toolbox, which NASA wonks call an “extravehicular mobility unit.”

    Other tethers serve as toolbelts. Without these short tethers, equipment would zip away into space, where they would risk collision with the station or shuttle. Self-closing trash bags are also available for stowing extra bolts.


     
    Comments

    check out the electric bicycle forum http://www.ebikehub.com

    Posted by ebikehub on July 20,2008 | 02:05PM

    Very good article. I needed the tools section for a report.

    Posted by M on September 7,2008 | 01:23PM

    great information for this project i am doing...

    Posted by S on November 11,2008 | 05:44PM

    hey this helped a lot ineeded to do a report on astronaut equipment

    Posted by reis on March 23,2009 | 03:05PM

    I am trying to learn about a special wrench called the BOSS or Baron Wrench. Trying to find a photo of the astronaut using it and/or a photo of all the tools typically inside the astronauts tool box. Would welcome anyone's assistance in tracking photos of these items down. Thank you! Philip

    Posted by Philip Alia on April 7,2009 | 11:45AM

    hello i really wanna become an astronaut, can girls be astronauts or are girls still ejected cause my friend michaela is always rejected like its not even funny. EDITORS' REPLY: The United States and Russia have both female and male astronauts. 52 of the astronauts who have gone into space are women. See: http://en.wikipedia.org/wiki/List_of_female_astronauts

    Posted by adriana on May 8,2009 | 05:05AM

    really informative and simple to understand. i needed it for my school project. EDITORS' REPLY: Glad to help.

    Posted by himal on June 6,2009 | 11:11PM

    Thankx so much for the info. It will be really help-full tomorrow in school! There is a lot of good info. :)

    Posted by Ali on August 7,2009 | 02:57PM

    This helped with my project!!!

    Posted by weirdy bird on September 16,2009 | 02:06PM

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